Next, the entire seam is worked with a hammer and dolly to ensure that everything is properly aligned, and the seam is finish welded. Here Ron is using a benchtop English wheel to smooth out the bumps. 9. The best way to clean rust out of the fuel tank is to do so manually with the tank taken off the bike. After separating the carburetor and fuel line, hold the line above a bucket and drain it. Motorcycle Shop Auxiliary Gas Fuel Tank Tool T22:eBay Motors (item 390090140231 end time Sep-10-09 20:24:13 PDT) I've been using one for over a year and it's great. Miller respects your privacy concerns. You’ll need a handful of ball bearings and half a gallon of diesel. On the left, you can see the 'male' and 'female' forming pieces. Close off the fuel tank by attaching a clamp to the fuel line near the carburetor. Please hit follow on Instagram @thegirlonabike and Facebook Covell Creative Metalworking Once the buck is made, patterns are taken from it and used to lay out the metal pieces. The Clecos have been replaced with pop-rivets here, which don't interfere with the wheels as much. Maybe your tank is dented or leaky, or you simply want to add a little extra style to your motorcycle. For best results, combine this method with the one above. Sign in / Create Account. Next, the edges of the panel are pulled down with the shrinking machine. The idea is to use a jerry can as an auxiliary fuel tank by rerouting the gas vent of the bike. Ideal for motorcycle servicing as fuel tank must be removed to access the top of engine & carburettor. DIY fuel tank cover reflective sticker. For the tunnel of the tank, like this tank’s Frisco’d counterpart, we employed a piece of 1-1/2-inch DOM tubing that was cut in half. Plus there are only a few bolts that secure the fuel pump to the underside of the gas tank so it’s not all that difficult to remove. 2. Find here Motorcycle Fuel Tank, Motorbike Fuel Tank manufacturers, suppliers & exporters in India. Get free shipping, 4% cashback and 10% off select brands with a Gold Club membership, plus free everyday tech support on aftermarket Motorcycle Gas Tanks & Fuel Tanks & motorcycle parts. Here, Ron is using a hole saw to make an opening for the Hot Match flush-fitting fuel cap. It has a nice big opening for adding fuel and the valve on the end solves your gas mess problems. I would leave the tank fuel and the carb and fuel system run out till the bike cuts off. If you have a larger tank and Reproduction in whole or in part without permission is prohibited. If you should need to store your bike with a repaired tank for an extended period (years), drain the the tank … Read on and see just how we took two of the same and made them wildly different. Improve productivity with technologies that enhance efficiency and save you money. It is very important to install the cap before the tank bottom is welded into place! Storage containers, shelving, and wall mounting systems help keep tools, cords, parts where they should be. Products like a motorcycle gas tank cleaner are also available and aren’t as harmful to the surface and its finish. Though any storage tank for fuel may be so called, the term is typically applied to part of an engine system in which the fuel is stored and propelled or released (pressurized gas) into an engine.. Necaces Dirt Bike Fuel Gas Tank, Motorcycle Dirt Pit Bike Gas Tank with Fuel Gas Cap for Petcock XR SSR Honda Crf50 Xr50 50/70/110/125 cc 4.3 out of 5 stars 48 $30.69 $ 30. 24 $29.95. 20. 1PCs DIY Fuel Tank Sticker Waterproof for Racing Motorcycle Accessories Funny Decoration Striped Sticker Moto Decals 50 4.5CM. Some sources suggest cardboard will absorb resins from the filler, so I use a $2 plastic chopping board from that big Swedish furniture store. Drain the gas tank. Already signed up? Or if you don't have a Miller account, create one today. Painting a motorcycle tank is way to customize your motorcycle, but not everyone knows how to paint a motorcycle tank. With all of the structural work done, the whole tank was then finish welded. Step 1: Remove Gas Tank. With this tank, we narrowed up the axed gas tank just a little bit. Customers who bought this item also bought The DIY Gas Tank Fuel Sight Gauge Kit from Lowbrow Customs. 15. Narrow Axed Motorcycle Gas Tank. Learn more about welding product technologies and solutions and which products feature them. Impressions of each side were then traced onto the sheet metal and cut out with a die grinder. If you have a custom-painted motorcycle, the bulk of the paint is likely found on the gas tank. I decided to replicate the placement of the baffles and add some additional flared holes for strength and to allow quicker filling of the tank. 1. That means that the bag fixes onto your motorcycle fuel tank using extra strong magnets. Knowing what components are on your bike will make this a lot easier. We then decided the tank was looking a bit too tall, so we cut 2 inches out of the bottom of the shell. 21. Ron is using a new, portable Inverter-style TIG welder. Luckily there are microfiber cloths. Get contact details & address of companies manufacturing and supplying Motorcycle Fuel Tank, Motorbike Fuel Tank across India. Making Motorcycle Gas Tanks Print Article Industry pro Ron Covell discusses the design and fabrication of a custom gas tank for a new bike from Crime Scene Choppers. Welding and cutting equipment: Shop all the best motorcycle tank fabrication parts at Lowbrow Customs. Something as silly as a pant button or zipper can do some serious scratch work to your motorcycle’s tank. *Please select at least one e-Newsletter. Once the tank top is completely shaped, it is tack welded to the tank sides. Plasma cutters make fast work of cutting heavy sheet metal, and are especially well-suited to cutting in restricted areas like the front of this tank. I recommend Marine Clean. This operation is reversible in a minute. 2.4GALLON 9L Universal Motorcycle Fuel Gas Tank Cover For Honda Cafe Racer US $45.45 Free shipping Motorcycle 5 Liter Gas Can Fuel Container Gasoline Refill Tank … Paughco has done many things monumental in the aftermarket parts game, but its Build-Your-Own tank kits are top on our list. Once both tank sides are nicely shaped, they are clamped tightly against the buck, and tack-welded together down the center. Prepare Your Tank. Thank you for subscribing to our eNewsletters. Step 2: Cleaning the Tank 1. With it tacked and arrow-straight we stitched up the two sides of the shell using the same 1-inch weld method as the first tank. 12. Designed for the DIY bike builder, the Paughco kit comes in six shells and tons of tunnels, mounts, and bungs to build the perfect tank. This set has a 1-1/2" radius, and they are also available in smaller sizes. Here, Ron is using a plasma cutter to make the notch in the front of the tank that fits over the top frame tube. The entered e-mail addresses do not match. Shop all the best motorcycle tank fabrication parts at Lowbrow Customs. How To Paint Your Motorcycle Tank in (2020)Thanks for watching let me know your thoughts. We began the melding of old with new by cutting out the H-D gas filler and switch housing from the old tank and measuring what kind of space on the Paughco tank we had to accept both items. This motorcycle bag is a really good value for the money and has been designed with a clever magnetic feature. Using a couple of hole saws we made a 2-inch hole for the Hummer tank’s donated gas filler and a 3-inch hole for its switch housing. There’s a place for everything and everything is in its place. Miller Electric Having a dented motorcycle gas tank repaired professionally is Resources www.covell.biz Painting a motorcycle tank is way to customize your motorcycle, but not everyone knows how to paint a motorcycle tank. Sep 28, 2015 - This is A DIY video on how to make an auxiliary fuel tank to work on your motorcycle. Material: PET. Tuck in, hold on, and don’t scratch the tank. Ron is using 16 guage cold-rolled steel here and cutting it with a Beverly Shear. We measured and cut 2 inches out of the center of the shell. ... Lowbrow Customs DIY Gas Tank Fuel Sight Gauge Kit - Clear - Chrome Fittings. Motorcycle Shop Auxiliary Gas Fuel Tank This auxiliary gas tank is a must tool during performing fuel injection service or other maintenance, it takes the place of the original gas tank. Once the tank was properly aligned, we tacked the two halves into place. We found a treasure trove of vibrant custom motorcycles from the. Whether you’re a motorcycle enthusiast who enjoys DIY projects or a professional detailer who loves a perfect fit, vinyl wraps can turn a motorbike 180 degrees. These are to reduce the sloshing in the tank and potential fuel delivery issues when the tank gets lower in fuel. This is a very nice way to do metal smoothing, although this work could be done with a hammer and dolly if an English wheel wasn't available. Wash the insides of the tank thoroughly. As you may already know, I have laminated Saya (my Continental GT650) in carbon fiber. it’s an extra step to remove the fuel pump, sometimes it’s easier to get all the fuel out the bottom. Recently, we discovered Magic Tank a fuel substitute that eliminates much of the danger associated with storing fuel. DIY Motorcycle Oil Box Fuel Gas Tank For most of cafe racer US $45.00-$50.00 / Set 30.0 Sets (Min. Crime Scene Choppers With these kits, such things as working a planishing hammer and expert metalworking can be low on your list of skills. Be aware that … Metalworking Tools, Books, Videos, and Workshops: For the tunnel, we cut a piece of 1-1/2-inch DOM tubing in half and made a place in the shell for it to fit. Scratches or lint left over after a wipe-down are aggravating when it comes to the chore of cleaning your vehicle. This sounds a bit obvious, but it starts with removing the gas tank … Negative Impacts of Rust in the Gas Tank. 5. Ron is using Clecos (temporary fasteners) to hold the panels together. Please try again later. The high tunnel of the old H-D model also made filling it with enough gas to go even 100 miles not very feasible. Tools come in all forms, and sometimes home-made tools are the best way to go. Optimize your operation through advanced welding processes, training and weld data monitoring. 10. Motorcycle Shop Auxiliary Gas Fuel Tank This auxiliary gas tank is a must tool during performing fuel injection service or other maintenance, it takes the place of the original gas tank. Hot Bike may receive financial compensation for products purchased through this site. Removal. Motorcycle seats, oil tanks, and accessories: Last, the tank bottom and tunnel are welded into place, the bung for the petcock is fitted, and the tank mounts are positioned. My first posting … A motorcycle fuel tank is a fairly thin piece of metal and become easily punctured or even torn. In this article you will see how Ron Covell goes through the process of making a chopper-style gas tank with an unusual embossed design, and you'll see which tools he selects for his style of working. This 'bifurcated' design led to the pattern of the embossed area on the tank, which was made by using the English wheel in an unusual way. Make sure you use diesel and not regular gas for this task. PLASTICS FUEL TANKS by Acerbis: plastics motorcycle fuel tanks for Honda, Kawasaki, KTM, Suzuki and much more. Shop our range of keyless & quick release motorcycle fuel caps at Demon Tweeks - worldwide shipping & next day UK delivery available. Use Wax & Grease Remover with a clean rag, and wipe over the tank to ensure it is spotless and ready for the next step. This seat has truly unique styling, featuring a split through the center of the padded area. Underneath are matching pieces of metal. Here Ron is using a heavy slap hammer, working against a post dolly. Whether your interest is Cafe Racers, Bobbers, Choppers, Brats, Trackers, Scramblers or you just want something a little different for your current ride, you are sure to find the parts you need right here. Cycle Standard Custom Small Flush Mount Pop-Up Gas Cap and Weld In Bung. Install a custom fuel tank worthy of this position when you shop top fuel tank models at J&P Cycles. Here Ron is using masking tape to lay out a pattern on the tank top, in preparation for making the tooling used for embossing. The tacks should be no more than 1" apart. 22. The bike is a new project from Crime Scene Choppers, who wanted a tank that matched the flavor of their new stainless steel seat. We then removed the high spots with an air sander until the halves fit flush. Once the edge is rough-shaped with the shrinker, it is refined by running it through a beading machine with a special set of 'edge rounding' dies. Pick up some plastic body filler spreaders. Buy your Legendary Motorcycles Norton Fastback Alloy Fuel Tank by Legendary Motorcycles from Dime City Cycles Store. The original tank also had two divider baffles in it that had the corners notched out. A good preparation is everything when it comes to painting. Small irregularities are taken out by hammering. Once the general contour is put into the tank sides, the top edge needs to be curled down. Here's a close-up of the metal being embossed in the English wheel. The extra gallon gets empied first. Motorcycle Gas Fuel Petrol Tank Vent Breather Pit Dirt Bike ATV Quad Black Cap AU $2.34 New Honda VFR VF 700 750 1000 Fuel Petcock Assembly Genuine AU $88.87 New 7/8" Motorcycle … 11. Cheap DIY Auxiliary fuel tank Discussion in 'Parallel Universe' started by Simonf8gs, Oct 2, 2010. The design of this tank was spawned by the unusual seat design from Crime Scene Choppers. For the Frisco look, we located the gas filler high on the top of the tank and cut a hole for it with a 2-inch hole saw, slid the gas filler into the tank, and welded it. I'm heading down in SA in a … For more information on the pros, cons and tips for wrapping please see my Complete Guide to Vinyl Wrapping article. You can manage your subscription(s) by signing into your account. As the pieces are shaped, they are constantly tried against the wooden buck to check their contours. We then sculpted each end of the tunnel to also act as tank mounts and drilled mounting holes in it. We decided to get our mitts on two King Sporty tank shells ($74.95 each), two screw-type gas fillers ($36.95 each), and a couple of petcock bungs ($8.95 each) and see just how different we could make the tanks look from one another. Photo gallery of the memorable moments from the 2020 Sturgis Motorcycle Rally. Once the holes were properly sized with a die grinder, we slid each one in and tack welded them. Remove the petcock, gasoline caps, and any attached hoses. This template will be used to create a wooden 'buck', or form, that the metal pieces will be fitted to as the tank progresses. We also carefully cut out the tank bottoms with a similar tracing style as the other tank, which garnered great results. We then took on the job of carefully shaving down each side of the tank shell for proper fitment. See if your motorcycle also comes with fuel valves Disconnect your gas tank by unstrapping and unscrewing the tank. So low that we decided to use only a die grinder, air sander, hand file, chop saw, air compressor, and TIG welder to show you just how easily it could be done. Read our privacy policy for more information. That said, we are not going to stop there. That is why PE plastic is very hart to “fix” by glues. Limited Time Sale Easy Return. Motorbike Auxiliary Fuel / Petrol Tank A must have tool for DIY servicing, tuning, carburettor balancing etc. Miller respects your privacy concerns. 18. hotbikeweb.com is part of the Cruiser Group, a division of Bonnier Corporation. HappyWrench.com over the course of the past 2.5 years has grown to 4.5k+ visitors a month and is a top ranked Google site for DIY motorcycle repair (click here to see more). We are your #1 source for DIY Vintage Motorcycle Parts. A rusted fuel tank can pose a considerable problem for any vintage motorcycle enthusiast, especially as replacement tanks are becoming increasingly difficult to obtain. Here's my XS tank on the table with a long fuel line to my CB350. You can use special kind of 2 component epoxy glue. Know your motorcycle’s average mileage per tank of gas. Designed for the DIY bike builder, the Paughco kit comes in six shells and tons of tunnels, mounts, and bungs to build the perfect tank. For use on motorcycles, cars, trucks, boats, tractors, farm machinery, plant equipment, etc. 16. A fuel tank (also called a petrol tank or gas tank) is a safe container for flammable fluids. Repair Plastic Fuel Tank: Plastic fuel tank is made from HDPE plastic ( High-density polyethylene)Most PE plastic grades have excellent chemical resistance, meaning theyare not attacked by strong acids or strong bases, and are resistant togentle oxidants and reducing agents.… We really liked the looks of the early ’50s Hummer tank with its fuel cap and adjacent switch housing but really didn’t care for the rest of the shape of the tank. When it comes to service costs for your motorcycle, it’s hard to put a price on the cost of getting rid of rust.In most cases, vehicle owners would probably rather replace a fuel tank than try and scrub the rust out of it. Exporter of Motorcycle Spare Parts - Royal Enfield Motorcycle Fuel Tank Assembly British Bike Replacement Spare Parts, Matchless Motorcycle Fuel Tank Assembly British Bike Replacement Spare Parts, Yamaha Motorcycle Fuel Tank Assembly Replacement Spare Parts and Norton Motorcycle Fuel Tank Assembly British Bike Replacement Spare Parts offered by MG Enterprises, Ludhiana, Punjab. With the tank drained, take care to unhook the gas lines or vacuum lines from the motorcycle fuel tank. 4. Limited Time Sale Easy Return. Here Ron is shaping the curl on the front edge of the tank sides, using a roll of butcher paper as the form. Industry pro Ron Covell discusses the design and fabrication of a custom gas tank for a new bike from Crime Scene Choppers. After the tank top is welded to the sides, the weld can be ground smooth. Motorcycle Gas Tanks. Next, a pattern is made for the top of the tank. Combine the chemicals with bolts and nuts and throw it all in for best results. Many products featured on this site were editorially chosen. Plastic fuel tank is made from HDPE plastic ( High-density polyethylene) Most PE plastic grades have excellent chemical resistance, meaning they are not attacked by strong acids or strong bases, and are resistant to gentle oxidants and reducing agents. The two sides of the sectioned tank were held together and checked for high spots between the halves. 831 768-0705 There are plenty of reasons to install a new motorcycle fuel tank on your trusted ride. Motorcycle Gauges & Gauge Kits - Free Shipping, No Hassle Returns and the Lowest Prices - Guaranteed Skip to Main Content RevZilla Speak to an expert: 877-792-9455 Cheap Fuel Tank, Buy Quality Automobiles & Motorcycles Directly from China Suppliers:4L DIY Bare Metal Motorcycle Fuel Tank Japanese Style Retro Motorcycle Petrol Gas Tanks Motorbike Modified Raw Metal Oil Tanks Enjoy Free Shipping Worldwide! This tank was actually the mating of an old Harley-Davidson Hummer gas tank and the Paughco King Sporty shell. 13. Paughco has done many things monumental in the aftermarket parts game, but its Build-Your-Own tank kits are top on our list. www.millerwelds.com. Next, Ron runs the metal sandwich through the English wheel, using the force of the wheels to squeeze the tank top tightly against the upper and lower forming pieces. Using an air-powered die grinder we carefully cut along the taped lines. The upper and lower pieces fit together somewhat like pieces of a jigsaw puzzle. The shrinker only affects metal near the edge of a panel, so Ron uses a Polyurethane teardrop mallet, and works into a sandbag to dome the center of the part. Motorcycle Gas Tank for Harley Davidson CONTACT INFO Tel ：86-0510 88532933 Phone：86-186 263 39848 Email： sales@tarazon.cn Adress: Room 513-516, Building C，No.488 Cuishan Road, Anzhen, Xishan District, Wuxi, Jiangsu, China. It’s a subtle difference but provides a nice skinny look. Some tools (like hammers and welders) are essential, while others (like English Wheels and Plasma cutters) can speed the work, but are not absolutely necessary. Shake the tank vigorously with all the hoses blocked off and the fuel cap on.The diesel works in a different way to gas as the rust particles will be suspended in it, making it easier to dump them out later. That’s why tank pads exist. Limited Time Sale Easy Return. Manage your subscription(s) by signing into your account. Cheap Fuel Tank, Buy Quality Automobiles & Motorcycles Directly from China Suppliers:4L DIY Bare Metal Motorcycle Fuel Tank Japanese Style Retro Motorcycle Petrol Gas Tanks Motorbike Modified Raw Metal Oil Tanks Enjoy Free Shipping Worldwide! To activate your FREE subscription today, simply select which newsletter(s) you would like to receive and complete the form below. Keep your garage tidy with storage options. Discover Acerbis motorcycle plastics! These Celebrity Women Ride Motorcycles, World's Fastest Motorcycles (1/4 mile under 12 seconds), Rad And Vibrant Customs From The 1980s And 1990s, Our Favorite Photos from the 2020 Sturgis Motorcycle Rally, Microfiber Cloths For A Scratch-Free, Lint-Free Clean, Garage Storage Options That Keep Things Clean And Tidy, Protect Your Motorcycle Tank From Scratches. Free Shipping on orders $79.95 and up! Copyright © 2021 Hot Bike. Tank can also be used for refilling transmission oil on some late model motocross bikes To combat this, many enthusiasts use a method called electrolysis to introduce an electrical current into a solution that fills the tank. Surprised? 3. After everything fit well, the tunnel and tank bottoms were tacked into place. At least one newsletter must be selected. Cheap Fuel Tank, Buy Quality Automobiles & Motorcycles Directly from China Suppliers:XY400 DIY Motorcycle Fuel Tank Raw Metal Cafe Retro Modified Motorcycle Petrol Tanks Vintage Motorbike Gas Tank Enjoy Free Shipping Worldwide! (1) 1 product ratings - 2006 2007 Suzuki Gsxr600 Gas Tank Fuel Cell Petrol Reservoir 44100-01h00-yhh DIY fuel tank cover reflective sticker. DIY: Carbon fiber lamination of my motorcycle's fuel tank As promised here is the carbon fiber lamination DIY details. Dime City Cycles is the premier choice for DIY custom motorcycle parts, accessories and life style gear. Step 4: Removing the Old Gas Cap By submitting above, you agree to our privacy policy. Preparing the Gas Tank for Your Paint Job. And here's our freshly-embossed piece! 106 Airport Blvd #105 Read our privacy policy for more information. and of course non ethanol fuel will be all that is used, any fuel over 30 days old will be drained, There are signs of rust, at Petcock and of course the carb, which now needs to be dealt and is why Im now on the fence like 1/3 of every one else in this dilemma www.crimescenechoppers.com Here's a close-up shot of the dies. When we welded the two halves together, 1-inch sections of the seam were TIG welded in an alternating fashion from top to bottom so that the tank would not warp from excessive heat. How to: Auxiliary Fuel Tank for Long Distance Motorcycle This is my second posting of How To's for the Long Distance Motorcycle. 800 747-4631 After a few crude markings on the tank shell it was evident that we could narrow it a bit and still have enough space for the filler and switch housing. Here you see pieces of 16-gauge steel cut out in the pattern of the 'valleys' in the tank top. Unfortunately, that's also the area most prone to dents and dings. As you drive the gas is sucked from the jerry can to the main tank. Your motorcycle gas tank is the crowning focal point of your motorcycle. Note that the buck has holes that allow the use of spring clamps to hold the metal tightly against it. If you bought the tank on-line as I did, this step is already done, or at least we hope it was! To make a template for the bottom panels, the tunnel was placed on 16-gauge sheet metal and the shell put on top of it. The pattern is transferred to a sheet of steel and cut out. you need; -one 12v battery charger -soda crystals -strip of mild steel -water Taking a look at a stock ’70s AMF tank we knew we had to cut the shell to attain the size we wanted, so after some deliberation, we measured 3-1/2 inches to be sectioned from the center of the tank and marked it with masking tape. These female stars are part of the growing number of women who own and ride motorcycles. Electrolysis Rust Removal - Motorbike Fuel Tank: So have you just found a layer of nasty rust on the inside of your fuel tank? Free Shipping on orders $79.95 and up! Painting is about 70% of preparation and 30% of actual spraying chemicals on a surface! Of all the paint finishes on a motorcycle, the fuel tank is the one that most people will be drawn to.It is, after all, the most prominent item on a motorcycle. You can wrap anything from the chopper’s fender, fuel tank, fairing and frame to its forks, calipers, windscreen, mirrors and clutch covers. All orders shipping as normal plus our workshop and store remain open for essential purchases Freedom CA 95019 Because no one wants to see scratches or lint after the detailing is done. Or if you don't have a Miller account, create one today. After the tank halves were welded up, we also decided it was too tall, so we took “two fingers” from the bottom of it. 1PCs DIY Fuel Tank Sticker Waterproof for Racing Motorcycle Accessories Funny Decoration Striped Sticker Moto Decals 50 4.5CM. well we may be able to help!! Here are 5 Ways to Carry Extra Fuel on a Motorcycle Before you purchase a method for extra fuel storage, you need to consider a few things. Sign up to receive our emails and never miss an update! These are some of Ron's favorite tools for hand-shaping sheet metal. This is how I sync and work on all my carbs. With the tank tacked into place and to our liking, we finished welding it. Here Ron is using masking tape and heavy paper to make a template, showing the size and shape of the tank as seen from the side. Sign in / Create Account. It gets the fuel inside sloshing around, helping to knock naturally forming condensation off the very top of the tank, and the use also burns off that stuff, letting you refill it with fresh fuel. 7. As far as the designs of the tanks go, after a few beers and much deliberation we decided that one tank was going to be a simple cut-down Frisco job, with the other being more of an advanced version where we would graft on parts from another tank. 1 x Fuel Tank Sticker. Check out this list to see if your favorite celebrity women ride. The mallet and bag make fast work of raising the center, although they leave a pretty bumpy surface. Here Ron is using a hand-operated metal shrinking machine to start the process. You'll need a surface to mix the filler. Here you can appreciate the design continuity between the tank and the Crime Scene Choppers seat. To ensure our content is always up-to-date with current information, best practices, and professional advice, articles are Before you can make anything from metal, you have to envision what you are going to make. Born to Be Wild, these female stars love to ride, 10 photos of wild moments, costumes, and attendees from the rally in South Dakota. Scare off bandits with a motorcycle alarm that also doubles as a disc lock. 8. If you're doing sheet metal work on motorcycles, there are a number of specialized tools to choose from. 6. To mount the petcock we drilled a 1/2-inch hole in the bottom of the tank, installed the petcock bung snugly, and welded it into place. Follow along with the photos, and you'll soon have a good understanding of how custom work like this is done. This list represents the fifteen fastest quarter mile times from a standing start of commercial, production motorcycles. I can reach the sync screw better and have total ease of reach around the bike while running. A Bonnier Corporation Company. Electrolysis rust removal is easy but takes a some time. 17. The embossing goes fairly quickly, but making the forming pieces is tricky work for a domed panel like this. Easier to use products through auto-settings and better visibility. Containers of Magic tank a must have tool for DIY servicing, tuning, carburettor balancing etc submitting... Replaced with pop-rivets here, Ron is using 16 guage cold-rolled steel here and cutting it with die! See scratches or lint left over after a wipe-down are aggravating when it comes to painting monitoring... Are taken from it and used to lay out the metal tightly against it we slid each one and... Improve productivity with technologies that enhance efficiency and save you money custom-painted motorcycle, whole... To smooth out the metal being embossed in the tank and potential fuel delivery issues the. Your motorcycle gas tank is to do so manually with the tank was looking a bit too,... Clamped tightly against it button or zipper can do some serious scratch work to your motorcycle’s tank tank fuel! Supplying motorcycle fuel tank be low on your list of skills motorcycle fuel Tanks your. And wall mounting systems help keep tools, cords, parts where they should be is,! Bag make fast work of raising the center, although they leave diy motorcycle fuel tank pretty bumpy.... Stars are part of the shell a handful of ball bearings and half a gallon of diesel with tacked. And made them wildly different have tool for DIY servicing, tuning, carburettor balancing etc first …. Lay out the tank shell for proper fitment next, the weld can be low on list! Kind of 2 component epoxy glue fairly thin piece of metal and cut 2 inches out the... For your motorcycle tank tank taken off the bike while running Funny Striped... Along with the tank sides use on motorcycles, there are a number of specialized tools to choose.! Game, but its Build-Your-Own tank kits are top on our list motorcycle’s average mileage tank. Waterproof for Racing motorcycle Accessories Funny Decoration Striped Sticker Moto Decals 50 4.5CM at Lowbrow Customs DIY gas and... Trusted ride such things as working a planishing hammer and expert metalworking be. Work on your trusted ride you have a Miller account, create one today Accessories! Design of this position when you shop top fuel tank Sticker Waterproof for Racing Accessories. Of an old Harley-Davidson Hummer gas tank for a domed panel like this parts where should! Receive financial compensation for products purchased through this site they leave a bumpy! Game, but making the forming pieces is tricky work for a new, portable TIG! A gallon of diesel adding fuel and the paughco King Sporty shell Sporty shell to 's for the and! Eliminates much of the structural work done, or you simply want to add a bit. To access diy motorcycle fuel tank top edge needs to be curled down companies manufacturing supplying! Bag fixes onto your motorcycle it is very important to install the Cap before tank! Do n't have a Miller account, create one today wildly different spots the! Being embossed in the tank fuel Sight Gauge Kit - Clear - Chrome Fittings carburettor balancing.. Truly unique styling, featuring a split through the center of the danger associated with storing fuel optimize operation. Are on your trusted ride center, although they leave a pretty surface... Ease of reach around the bike cuts off down the center of the shell and!, trucks, boats, tractors, farm machinery, plant equipment, etc way to your. A hand-operated metal shrinking machine to start the process hold the panels together two. Liking, we slid each one in and tack welded them the use of spring clamps hold! For watching let me know your thoughts tank sides, using a new, portable Inverter-style TIG.! The paughco King Sporty shell next, a pattern is made, patterns are taken from and., Kawasaki, KTM, Suzuki and much more up the two sides of tunnel! Design continuity between the halves fit Flush, suppliers & exporters in India strong magnets smooth! The filler Ron Covell discusses the design continuity between the tank top is completely shaped, they are constantly against... '' radius, and sometimes home-made tools are the best motorcycle tank fabrication parts at Lowbrow Customs list to if! Disc lock: carbon fiber lamination of my motorcycle 's fuel tank on your bike will make this a easier... With the tank sides are nicely shaped, it is very important to install Cap! A roll of butcher paper as the pieces are shaped, they are constantly tried the! Ball bearings and half a gallon of diesel is made for the Hot Match flush-fitting fuel Cap favorite celebrity ride... Fit well, the top of the center of the center weld data monitoring Pop-Up. Grinder we carefully cut out the bumps posting … Cheap DIY Auxiliary fuel tank worthy this... The padded area of skills, tractors, farm machinery, plant equipment,.. Diy video on how to make an opening for adding fuel and Crime! Likely found on the front edge of the shell dented or leaky, or you want... In carbon fiber lamination of my motorcycle 's fuel tank across India and to our liking, we welding! Like pieces of a custom fuel tank Discussion in 'Parallel Universe ' started by Simonf8gs, Oct,. Most of cafe racer US $ 45.00- $ 50.00 / set 30.0 Sets (.., a pattern is made, patterns are taken from it and to. Miles not very feasible you 're doing sheet metal and cut out … Cheap DIY Auxiliary fuel / Petrol or. Keyless & quick release motorcycle fuel tank ( also called a Petrol tank or gas tank UPS! ' forming pieces the photos, and sometimes home-made tools are the best way to go and to our policy! Motorcycle gas tank for a new, portable Inverter-style TIG welder I did this. Ups and FedEx a DIY video on how to make an opening for adding fuel and the paughco King shell. They leave a pretty bumpy surface the high spots with an air sander until the.. 1-1/2 '' radius, and any attached hoses tank bottom is welded into place and to privacy! No more than 1 '' apart pop-rivets here, Ron is using a bike! Here motorcycle fuel tank as promised here is the carbon fiber lamination of motorcycle!, plant equipment, etc and 30 % of preparation and 30 % of and. Cleaning your vehicle and cut 2 inches out of the same and made them wildly.. Taken off the bike cuts off is tack welded to the main tank fast work of raising the center although. Once both tank sides 'valleys ' in the tank and the carb and fuel system run out till bike... Against the wooden buck to check their contours the bag fixes onto your motorcycle but! Preparation and 30 % of actual spraying chemicals on a surface to mix filler. 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